Chinese
Find the "true scripture" for the high-quality development of refractory materials in a century-old shop
  • Time:Sep 27, 2022
  • Views: 43

  There are no outdated industries, only outdated companies. In the future, ZHENJIN REFRACTORIES will definitely hold the flaming kiln fire, down-to-earth, and continue to forge ahead all the way to the hundred-year-old shop, let us wait and see.

      The development of all things has a context to follow, and the rise of cities also has omens.

      Coming from the 5,000-year-old Chinese civilization, Xinmi, Henan, on the banks of the Qinhuang River and the Shuangji River, is thick with history and prospered by industry. One after another refractory material enterprises have been nurtured here, and they have gradually supported new The prosperity and growth of Mississauga.

      From a little-known small workshop, all the way to a modern refractory industrial enterprise, the growth history of Zhengzhou Zhenjin Refractory Material Co., Ltd. (hereinafter referred to as "ZHENJIN REFRACTORIES") is like a microcosm. Witnessing the development of Xinmi, it also started from here and moved towards a new future.

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Excellent quality to help Huaxin Cement develop high-quality cause

      In 2020, the annual output of 2.85 million tons of cement clinker project (10,000-ton line) in Huangshi Green Building Materials Eco-Industrial Park will be ignited and put into operation, and the Yangxin 100-million-ton machine-made sand and gravel project and the ecological restoration project along the river will start.

      Yeqing Li, President of Huaxin Cement, emphasized that the technology used in the 10,000-ton line project and the economic and technical indicators achieved are the world's advanced technologies, and all the main equipment is manufactured by Huaxin independently, reaching the world-class level. A solid foundation for economic development.

What are the requirements for Huaxin Cement to select refractory materials?

      Generally speaking, the equipment and technology of the 10,000-ton line project are not the simple addition of the 5,000t/d clinker production line. Taking refractory materials as an example, as the second largest capital and energy consumption item in cement plants other than equipment, refractory materials play a vital role in the normal operation of the cement kiln system. The quality, design, selection, masonry and many other factors of the refractory material will affect the stable use of the production line.

      Huaxin Cement's 10,000-ton line adopts real gold refractory materials, which is Huaxin Cement's affirmation and recognition of Zhengzhou Real Gold. As a high-quality supplier of Huaxin Cement, Zhenjin Refractory has accompanied Huaxin Cement on its journey towards high-quality development, and has also achieved new brilliance in many breakthroughs.

      "There can be no flaws" is the most frequently mentioned sentence in the cooperation between Jinbiao Song and Huaxin Cement for many years. This sentence is Huaxin Cement's high standard for ZHENJIN REFRACTORIES, and it is also the internal driving force for ZHENJIN REFRACTORIES' to turn challenges into opportunities. ZHENJIN REFRACTORIES takes this as a motto, and it is verbally, written in the workshop, and implemented in every production process. It has demonstrated the strength of ZHENJIN REFRACTORIES with excellent product quality for decades.

      For more than ten years, ZHENJIN REFRACTORIES has undertaken almost all the refractories required for Huaxin Cement’s new, renovated and upgraded production lines. ZHENJIN REFRACTORIES has carefully studied the differences of each production line, and supplied appropriate refractory materials according to the actual production conditions. The safe operation cycle of the production line is greatly improved.

      Taking the high-grade spinel brick independently developed by ZHENJIN REFRACTORIES as an example, the periclase-hercynite refractory brick is one of the new chrome-free basic refractory materials used in the firing zone of the rotary kiln. The problem that chrome alkaline bricks are difficult to stick to the kiln skin, periclase-hercynite refractory bricks are easier to stick to the kiln skin than directly combined magnesia-chrome bricks, and the use effect is more stable and excellent, effectively solving the use process of magnesia-chrome bricks for cement kilns. The problem of generating hexavalent chromium in the environment pollutes the environment.

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      And another ace product of ZHENJIN REFRACTORIES---magnesia-aluminum spinel brick is used in combination with high-quality high-purity magnesia and fused magnesia, adding fused spinel, made by special process, with excellent resistance to chemical erosion It is one of the ideal refractories for large cement rotary kilns under adverse working conditions.

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      The various high-quality products of ZHENJIN REFRACTORIES not only achieved the impressive performance of the 6500t/d large kiln in the second line of Huaxin Cement Yangxin Company in safe and normal operation for 456 days, but also created a milestone record of 735 days of safe operation in the Huaxin cement production line.

      One impressive achievement after another, not only has ZHENJIN REFRACTORIES won the market and reputation, but also provided a powerful solution for the safe operation of three synchronous refractories used in the firing zone, transition zone and kiln mouth of large-scale new dry-process cement rotary kilns. It also makes the "ZHENJIN" brand become the "true scripture" for the stable production of rotary kilns in the cement industry.

Take advantage of the trend, the century-old shop is at the right time

      Behind every successful company is a history of blood and tears.

     Once upon a time, Xinmi City, the refractory industry base in my country, once had more than 800 large and small refractory enterprises, accounting for more than one-third of the total number of refractory enterprises in my country. The fierce competition can be described as "tragic".

     It is against this background that ZHENJIN REFRACTORIES has experienced wind and rain and has made a breakthrough in the refractory industry. At the same time, China's economy has shifted from high-speed growth to high-quality development. With the continuous innovation and creation of energy-saving and consumption-reducing and intelligent manufacturing downstream enterprises of refractory materials such as cement, the requirements for high-quality, energy-saving, long-life, high-efficiency and functional refractory materials are increasing. 

      ZHENJIN REFRACTORIES closely follows the development trend of the industry, deepens pollution source control, introduces advanced denitrification and desulfurization equipment in a timely manner, and achieves industry emission standards for nitrogen oxides, sulfur dioxide and particulate matter. While setting a good example for the industry, the green development level of the company has also been improved obvious improvement.

      In terms of intelligent upgrading, ZHENJIN REFRACTORIES has been deployed in advance, and the production line of Japan's Rigaku X fluorescence analyzer and European refractory brick intelligent sorting system has been introduced, so that all raw materials are detected and the size is measured one by one, so that the physical and chemical indicators and appearance dimensions of the products are fully guaranteed. And the company's three tunnel kilns all adopt intelligent automatic control system.

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      With perseverance and excellence in product quality, ZHENJIN REFRACTORIES' products have covered 31 provinces, municipalities and autonomous regions across the country, and have been exported to South Korea, Canada, Chile, Vietnam, Saudi Arabia, Cambodia and other countries, gaining a good reputation and broad market.

      In addition, the company also has a number of honors: "ZHENJIN" has been recognized as a well-known trademark in China, GUIMO abrasion resistant bricks, magnesia-aluminum spinel bricks, and periclase-hercynite bricks have won the title of famous brand products in Henan Province for successive years, and the ZHENJIN REFRACTORIES medal The series of products won the first prize for technological innovation in the building materials industry of Henan Province, and the ZHENJIN REFRACTORIES also won the title of A-level enterprise of quality integrity in Henan Province.

      "There are no outdated industries, only outdated companies." In the future, ZHENJIN REFRACTORIES will definitely hold the flaming kiln fire, down-to-earth, and continue to forge ahead all the way to the "hundred-year-old shop", let us wait and see.

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