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Magnesite bricks

  • Time:Sep 26, 2023
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  Magnesite bricks, also known as magnesia bricks or magnesium oxide bricks, are a type of refractory brick that is primarily composed of magnesite (magnesium oxide, MgO) as the main raw material. Magnesite bricks have excellent high-temperature properties and are widely used in various industrial applications, particularly in environments with high thermal and chemical stresses.

【1】 What is magnesite bricks?

  Magnesite bricks, also known as magnesia bricks or magnesium oxide bricks, are a type of refractory brick that is primarily composed of magnesite (magnesium oxide, MgO) as the main raw material. Magnesite bricks have excellent high-temperature properties and are widely used in various industrial applications, particularly in environments with high thermal and chemical stresses.

  Here are some key characteristics and features of magnesite bricks:

  1. High refractoriness: Magnesite bricks can withstand extremely high temperatures, making them suitable for use in furnaces, kilns, and other high-temperature environments. They have a melting point of around 2800°C (5072°F).

  2. Excellent thermal shock resistance: Magnesite bricks exhibit good resistance to thermal shock, allowing them to withstand rapid temperature changes without cracking or spalling. This property is crucial in applications involving frequent heating and cooling cycles.

  3. High strength and load-bearing capacity: Magnesite bricks possess high compressive strength, providing structural integrity and the ability to bear heavy loads. This makes them suitable for applications requiring mechanical stability and load-bearing functionality.

  4. Good corrosion resistance: Magnesite bricks have inherent resistance to certain chemical attacks, such as basic slags and alkaline environments. They are commonly used in industries like steelmaking, cement production, non-ferrous metallurgy, and glass manufacturing.

  5. Low thermal conductivity: Magnesite bricks have relatively low thermal conductivity, which helps minimize heat transfer through the lining structure. This property contributes to improved energy efficiency and reduced heat loss in high-temperature equipment.

  6. Insensitivity to carbon monoxide (CO): Magnesite bricks are not affected by the presence of carbon monoxide, making them suitable for applications where CO-rich atmospheres may be encountered, such as in blast furnaces.

  7. Limited resistance to acidic environments: While magnesite bricks are resistant to basic and alkaline environments, they have limited resistance to acidic substances. Acidic conditions may cause chemical reactions that lead to erosion or dissolution of the magnesite material.

What is magnesite bricks?

【2】 Properties of magnesite bricks

  1. High refractoriness: Magnesite bricks have a high melting point and can withstand extremely high temperatures. They typically have a refractoriness ranging from 1700°C (3092°F) to 2000°C (3632°F), allowing them to retain their structural integrity and mechanical strength at elevated temperatures.

  2. Excellent thermal shock resistance: Magnesite bricks exhibit good resistance to thermal shock, enabling them to endure rapid temperature changes without cracking or spalling. This property is crucial in applications involving frequent heating and cooling cycles.

  3. High compressive strength: Magnesite bricks possess high compressive strength, providing structural integrity and the ability to bear heavy loads. This makes them suitable for load-bearing applications where mechanical stability is essential.

  4. Good corrosion resistance: Magnesite bricks demonstrate inherent resistance to basic and alkaline environments, making them suitable for use in industries such as steelmaking, cement production, non-ferrous metallurgy, and glass manufacturing. They can withstand chemical attacks from basic slags and alkaline substances.

  5. Low thermal conductivity: Magnesite bricks have relatively low thermal conductivity, which helps minimize heat transfer through the brick structure. This property contributes to improved energy efficiency and reduced heat loss in high-temperature equipment.

  6. Insensitivity to carbon monoxide (CO): Magnesite bricks are not affected by the presence of carbon monoxide, making them suitable for applications where CO-rich atmospheres may be encountered, such as in blast furnaces.

  7. Limited resistance to acidic environments: While magnesite bricks are resistant to basic and alkaline environments, they have limited resistance to acidic substances. Acidic conditions may cause chemical reactions that lead to erosion or dissolution of the magnesite material.

Properties of magnesite bricks

【3】 Where are magnesite bricks used?

  1. Steel industry: Magnesite bricks are extensively used in the steelmaking process. They are commonly employed in the linings of steel ladles, converters, electric arc furnaces, and basic oxygen furnaces. Magnesite bricks can withstand the high temperatures and corrosive environment found in these steelmaking vessels.

  2. Cement industry: The cement manufacturing process involves high-temperature kilns. Magnesite bricks are utilized in the lining of rotary cement kilns and other cement production equipment due to their excellent resistance to high temperatures and chemical corrosion.

  3. Non-ferrous metal industry: Magnesite bricks find application in non-ferrous metal smelting and refining processes. They are used in the construction of furnaces and converters for copper, nickel, and other non-ferrous metals due to their high refractoriness and resistance to slag and metal corrosion.

  4. Glass industry: Magnesite bricks are employed in glass melting furnaces and regenerators where they provide insulation and resistance to thermal shocks. Their ability to withstand high temperatures and chemical attack makes them suitable for these demanding glass production environments.

  5. Petrochemical industry: In the petrochemical industry, magnesite bricks are used in the construction of cracking furnaces, reformers, and other high-temperature process equipment. They offer good resistance to thermal cycling and chemical corrosion caused by aggressive gases and substances encountered in petrochemical processes.

  6. Incinerators and waste treatment facilities: Magnesite bricks are used in the linings of incinerators and waste treatment facilities. They can withstand the high temperatures generated during the combustion of waste materials and provide resistance to chemical attacks from acidic gases and ash.

Where are magnesite bricks used?

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